Category Archives: Electronics

FYI I’ve taken a tiny break…

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So as some of you may have guessed with the gaps between postings I have way too many hobbies.  One of them includes aquariums.  I only do freshwater stuff but I do more than “a goldfish in a bowl”.  Really I mainly focus on plants, shrimp, and a few not really extreme fish that are deemed compatible with the shrimp.  The plants need lots of light to make them grow which is why most people can’t keep aquarium plants alive.  The shrimp pick at the base of the plants pulling away the dead parts and look cool.

Several months ago I had some setbacks with some shrimp and some illnesses that came in with them.  I’ve decided to start over and build a setup that is designed to keep all of the conditions very solid that was hard to do in the “nano tank” that I had been using.  This resulted in ordering a new tank that came with a matching size stand that was unfinished.  I had to sand, finish, and assemble a stand and I’ve been throwing together a bunch of automated controllers that monitoring a variety of probes and adjust things…. not much different than controlling conditions in a coffee roaster.  Eventually I’ll be building my own control system for it and I’ll be selling off the existing control system that I’m installing just to get it running.

There is obviously value in “get it done now” vs building it yourself.  There is always a cost to results ratio that needs met to justify buying something or doing it yourself.  I think a lot of the coffee roasting world in the DIY arena operates in this world.  For people who cannot do it themselves and insist on programmability etc there are 800-900 dollar roaster systems.  For everyone else there is 150-500 dollar roasting setups.  Finally for those that want to make a 900 dollar roasting system on their own there’s Arduino and other micro controllers and the $9.99 Poppery roaster to the $200 random brand entry level roaster.

Anyway, I’m at a stage with the roaster that I need to hook up relays to cycle the heating systems on and off.  I’m probably going to order a second SR500 base from a site I found on the internet to take apart completely and splice these relays into it for the microcontroller to cycle.  I’m pondering the 3 stages of heat from the selector switch and actually cycling the power to the heater element.  I need to check some voltage readings from inside the roaster once I take it apart and decide if I want my controller sending signals in place of the switch to vary the desired heat status or just control the heater.  It might be easier to try controlling the fan speed first from my controller and then come back to the heater later.

For the moment I need to finish the fish tank stuff.  This weekend I’m trying to finish the under tank plumbing and then get the tank up on the stand.  The tank is an 18x18x18 25 gallon glass tank (no plastic, only a silicone seal between the glass).  I’m using a Neptune System Apex Controller underneath and am running all the sensors into the plumbing underneath.  The light on top is a 70 watt Metal Halide and the I’ve got CO2 gas bubbled into the plumbing based on the pH.  The entire thing gets logged and can be graphed onto a device web page.  I’m using an Eheim Ecco canister filter and running the output through a UV sterilizer, inline heater, and the CO2 reactor.  Later (once I get the right fittings) I’m mounting a IceProbe chiller inline through some plumbing as well.  I need to modify it with different fans to push air from inside the enclosure through the heat sink and then vent it out of the tank rather than blowing air down onto the heat sink.  The fan is pretty noisy so I’ll be replacing it with fans used to make super silent computer vent fans and running a series of small ones along the sides blowing inward and one large one up top to suck outward that will pass through the base enclosure wall.

I’m kind of discouraged in the coffee world right now.  Mainly I’ve been waiting for a good Ethiopian coffee to come in but this year has not been a good year for coffee.  I’m trying to figure out what else I want to try as my “base” coffee for the ongoing roasting experiments.  I really need to have a base to compare one roast to the next as I adjust the programming on the controller rather than having different beans roast after roast.  I just havent found anything I want to drink week after week while I work out the kinks.

More logging… and floating math.

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Two nights ago I managed to finally get the screen that shows graphs to draw the current temperature up in the corner on top of the graph.  Most of the problem was figuring out how to convert the “float” numbers to characters.

I needed to feed this into Microchip’s Graphics Library and accommodate “unicode” characters to get the “degree” symbol on the screen eventually.  Instead of typing a string as string=”Hello There”; it ends up being string={‘H’, ‘e’, ‘l’, ‘l’, ‘l’, ‘o’, ‘ ‘, ‘T’, ‘h’, ‘e’, ‘r’, ‘e’}; which ends up being an array of character values.

A float is a decimal number.  In this case 3 digits for hundreds, a decimal position, and 3 more digits for numbers.  The sensor is kicking out two digits and I’m adding readings together, averaging them, and then rounding up or down with the extra positions in some places.  The PIC32 unfortunately does not have a floating point calculation area in its brain resulting in it “compensating” for it by automatically sliding all the other numbers around using complicated things called mantissa and a few other things I really don’t want to deal with.

The reason I don’t want to deal with them is actually NOT because it is complicated (which it is) but because since it is compensating when you divide a float it has to do MANY cpu cycles for it to compensate and come up with the answer.  It is ACTUALLY easier to multiply the float by 100, 1000, 10,000 etc and insert that number into an integer data type.  Integers can be divided, multiplied, subtracted, etc without worrying about how the numbers line up and doing crazy compensating.  They just don’t end up with a decimal.

If you have a temperature of 175.25 degrees fahrenheit you multiply it by 1000 which equals 175250.  This maintains all of  required digits as a whole number and gives extra space for “rounding” down below.

The issue with the graphics library you need to use a font for every character and take into consideration symbols like degrees etc.  This means it is not simply just a “character” but you need to allocate for all the extra stuff.  This results in a larger space for each character.  To me it looks like a single character in XChar is actually two positions instead of one to leave extra room for the fancy characters to be allowed for.  To convert text strings or float numbers into characters that can be handled by the library you have to load them into an array.  This array to convert the above number (float averaged=175.25)  looks something like this:

int showtemp[8];
showtemp[0]=averaged*1000; //175250

showtemp[1]=showtemp[0]/100000; //175250/100000 = 1 in integer
showtemp[2]=showtemp[0]/10000-(showtemp[1]*10); //175250/10000 = 17.  and then 17- 1*10 = 7 in integer
showtemp[3]=showtemp[0]/1000-(showtemp[1]*100)-(showtemp[2]*10); 175250/1000 = 175 and then 175 – 1*100 – 7*10 = 5
showtemp[4]=showtemp[0]/100-(showtemp[1]*1000)-(showtemp[2]*100)-(showtemp[3]*10); // etc
showtemp[5]=showtemp[0]/10-(showtemp[1]*10000)-(showtemp[2]*1000)-(showtemp[3]*100)-(showtemp[4]*10);

temperaturetext[0]=showtemp[1]+48; // 1 + 48 = 49 = proper number for 1 in character
temperaturetext[1]=showtemp[2]+48;  // 7+ 48 = 55 or proper number for 7 in character
temperaturetext[2]=showtemp[3]+48; // etc
temperaturetext[3]=46; // 46 = proper number for a decimal.
temperaturetext[4]=showtemp[4]+48;  //etc
temperaturetext[5]=showtemp[5]+48;  //etc

 

the results in temperaturetext looks like {‘1′,’7′,’5′,’.’,’2′,’5′}

I roasted twice now using the new graph with actual temperatures listed up top and was planning on comparing the results but I accidentally corrupted the first file.  I’ve got one more batch of some coffee from Rwanda that I was testing with.  I’m getting pretty close to running out of coffee again so it’s time to order some more soon.  I was hoping to have something good from Ethiopia come up for sale but it’s still a little early for that.

Still working on… recognizing temperatures for various(rough) stages the roast is at vs some sort of mechanism to confirm a stage marking things like first / second etc.  Also need to get ambient weather information recorded and get other sensors going on it…. and make it pretier…. and of course get it hooked to higher voltage turning on and off the heat.

FreshRoast SR500 Wattage

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Earlier in the blog I posted photos showing the circuit boards inside the roaster that were labeled 1000W.  The roaster was reported as being 1500W and it’s a pretty major deal to be 1000W vs 1500W.  After looking back at the blog and some of the things I’ve worked with and struggled it made me wonder more about the wattages used by the SR500.  Additionally it seems there are a lot of people that come to this blog looking for information about how many watts the SR500 is.

In the interest of providing accurate information I went out and got a device for measuring wattage drawn by a device.  Upon plugging it in I discovered that the SR500 draws .8 Watts in “idle” mode.  For comparison a coffee pot I had here with only an Off/Timer/On toggle button and a button to let you change the clock and a tiny little LCD you can’t even REALLY see except when trying to look at it to program the start brew time was drawing 1.2-1.5 watts.  When I turned on  the coffee pot it went to around 1460-1470 watts.

Back to the coffee roaster the manufacturer reported it as 1500watts.  Looking at the circuit board it seemed to show 1000W on one of the labels.  Turns out it is indeed 1500 watts when running full force as described.  I have no idea why the circuit board reports 1000 watts.  I started thinking maybe there is something with the electronics and mainly the fan that would suck up a significant amount of wattage while it was turned on.  Knowing the model of processor inside the circuit and the other parts there was not a lot of electric being consumed.  This was proven when looking at the cool cycle.  First let’s start with the typical roast numbers.

Starting we have .8 Watts  in a sort of standby mode waiting for the controls to turn the roast on. [Edit 4/14/11 – The meter in a sort of standby of its own with nothing plugged into it runs about .5 watts.  This means the roaster in standby probably consumes something more like .3 watts.]  Once I turned on power it lurched upward and for many of the settings hovered +/-  one to five watts one way or the other from the following numbers:

Fan / Heat / Wattage Reported

Low / Low / 1420
Med / Low / 1475
High / Low / 1500
Low / Med / 1420
Med / Med / 1475
High / Med / 1508
Low / High / 1420
Med / High / 1475
High / High / 1505 to 1520

The wattages slowly ticked up and down without seeming to be connected too heavily to anything in particular that was going on.  This was measured WITHOUT the roasting chamber in place allowing the roaster to simply run full force.  When I have more time I’ll run a regular roast through and see if there is any significant peak points where the numbers differ much fluctuating during the roast and if there is a pattern to any of it.  This leads to cooling.

Cooling for all intents and purposes is the roaster running with all electronics EXCEPT for the heater.  This is particularly interesting because the amounts that the wattage changes is not necessarily reflected on each of the tiers for the fan/heater combo.

High Fan / Cool / 182 watts
Med Fan / Cool / 148 watts
Low Fan / Cool / 107 watts

As you can see the wattage of the roaster is pretty reasonable to be called 1500 watts.  You cannot say that the HEATER is 1500 watts….  but it IS a 1500+ watt device like most other items advertised that way.  Why the internal parts are labeled 1000w I cannot imagine.  My guess is there may have been an earlier design that reused the same circuit board to control things and it just needed a stronger heater element.

The roaster appears to not vary the heat outside of the full power to the heater element and then it turns off when the LOW/MED/HI threshold is met.  I expect to see the wattage go from 1400-1500ish down to the 140-180 range every time the heater cycles the way this looks.

For those looking for an update on SD memory I am pleased to say that I found the problems with the SD memory wiring that were actually conflicting with more pins than I knew.  I also found a couple other places that were conflicting randomly that I had odd symptoms that I had not traced yet.  How did I do this?  I blew up the datasheet pin diagram from 8.5 x 11 to 3 feet by around 2 feet something after color coding a few of the pin types and then systematically crossing out a few pins that I have no control over which ones are used because they either HAVE TO be used due to existing circuit boards on the development kit or else there are so many other pins being used in a “set” that I cannot use that function.  Examples would be if you needed to use UART1 TX/RX.  These are on pins RF2 and RF8.  ALSO living on these pins are SDI and SDO #3.  Obviously if you use UART 1 those pins are tied up and now you cannot use SPI (SDI/SDO) set number 3.

Once I cross those functions off the list it makes it soooo much easier to find all the other functions that I need to place or can place in other locations.  I’m gradually transferring these items into a schematic building power supplies and VGA interfaces etc onto them.  I’m beginning to get closer and closer to having created a full schematic for the entire project up to this point.  I can convert that schematic into a circuit board layout and after a few more rounds of tests and seeing if I can figure out a few more sensors I’ll probably be ready to test out a preliminary test board that will become a “condensed” development platform.  This will let me test 1) building circuit boards, 2) knowing that I’m close to getting a functional system, and 3) having a lot less junk on my desk.

I’ve now managed to get time and date stamp and temperature readings sending to a CSV file that loads easily into Excel that I can apply a chart to.  Next up — Roasting something to get real temperature numbers.

Writing to SD memory…

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Soo… the latest update… I had wired in the SD memory stick reader and had been testing it separate from the main roaster program. I’ve found having a “dedicated” programs for a particular sensor with the rest of the sensors and displays attached but not initialized has resulted in easier testing and troubleshooting.  Occasionally it works right away but other times conflicts come up.  Generally once I have manage to confirm it works without the other code running I at least have a reasonable assumption that it may actually work and is wired properly.   Since I’m pretty new to the whole wiring these things up it’s a pretty good idea to test my wiring out.  So far I’ve actually done pretty well reading enough about each sensor to figure out what I need to make it work the first time.  If I go too long not getting it to work I try to disconnect everything else and run it by itself which usually helps me identify conflicting pin usage that I didn’t see initially.

So far I tend to find issues with the LCD interface / graphic chip / memory config chip to conflict with a particular pin here and there.  If it works without the LCD boards attached it obviously has a much smaller number of pins from the new sensor to try to find a conflict with. Usually by the time I isolate the LCD away from the system I’ve managed to throw together code that works within minutes of starting things up again.
My last success with the SD memory was short lived because I discovered there were pins that I had not noticed on the SSD1926 that apparently do something even though I’m in 8 bit mode instead of 16 bit.  They seem to have ended up being connected when I was trying to check my Write Protect and Card Detect pins.   It took probably about 3 hours of looking at the schematic for the graphics board assembly to figure out which wires (15 minutes) it was and then find some (the rest of the time) that were not being used already.   Since I am using 8 bit communication instead of  the 16 bit mode I would have assumed them to be “dormant” and potentially available.   Not quite sure what is going on with that since I have not obtained the data sheet for the SSD1926 chip yet.

I had an unexpected guest show up early in the week and didnt get much time to work on this.  After making a few adjustments to the wiring I got it up and writing to the SD with the LCD attached.  This weekend I got it loaded inside the Coffee Roaster programming.  I ran into a few initialization problems that resulted in a momentary “stream of gibberish” coming out the UART port that I was using for watching status of some of the code I was troubleshooting with in a terminal window.  It seemed as if the system had a baud rate to the com port of the computer that suddenly “shifted” up and down a few times in the middle of the machine starting up and then returned to normal. After I removed some of the apparently duplicate excess code from the init area it resumed working normally.

I then had to move the “write to SD” down through the startup past the time and date retrieval area.  This results in accurate time/date stamps on the file now being written to the SD memory card.  I then began to modify the SD demo write into a command that builds the buffer data using a sprintf template inserting date and time on a line separated by commas and a few sections (with 0.00’s right now) for sensor data as well.  I’m going to bundle the write commands up into a function so that I can insert it into roaster loop as a external function.  Every time it samples the temperatures and other future sensors it will shove it into the call to the “write to SD” function where it will get formatted and append to the file it created during the initialization of a new roast loop.

As I said, I havent had much time to work on it this past week but probably tonight and tomorrow I’ll get significantly closer to figuring that part out and probably test running the roaster with nothing in it just to get some temperaturee logging as it goes up/down for a few seconds and then exit the roast to close it to check the accuracy. Then when I’m sure that’s working I’ll try to do a regular roast with it out in the kitchen and see if I can get “good numbers” that I can post.

If I can get that working then the next step will be to get a “file management” function going to come up with names of files to make them unique and maybe let me load the data into the system to preview it on a graph on the PIC32 LCD as well as delete files. THEN I get to start figuring out how to program it to control things by itself based on my normal data.  😀

Close Encounters of the SD Memory Kind…

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Sooo generally annoyed with sensors I decide to take a different direction, SD Memory.  Fun things happen with SD Memory.  You rip one open and you’ll usually find a single little flash memory chip and some other chip in front of it.  I haven’t identified the “guts” yet but that’s not really important.  What’s important is that generally you talk to that little flash memory chip using SPI (usually unless you wanna pay for licensing fees to use the direct SDIO method it sounds like.  Crazy licensing costs = faster SD Memory.  Free method = slow access.  If you need every bit of speed you can get then you’ll likely need that expensive method.  If you can buffer up data internally and then write it out later then you’ll use the SPI method).  This is likely to be preferred to have a built in memory chip to buffer items up just like working with a document on your computer.  It then isn’t until you save the file that it then transfers it from the internal memory out to the SD memory for transportation to the PC.

There is not much to it other than that except for having some structures that issue a few reads and writes to find a spot on the chip and make a file name and fill the file full of stuff.  That portion is the “FAT” portion that makes you able to read it on a computer etc.  This slows things down considerably in an SPI Method.  Apparently people have experimented with reading/writing to the SD memory chip with no

After a few days of poking at it and moving a couple wires around I’ve now managed to get it to make a file… and I can see that file on a PC.  The problem is I can’t get it to put anything INSIDE the file.   It just keeps getting stuck on the portion where it’s expanding the size of the file…  further it’s been quite a pain that any SD memory sample code out there is written focused on the 3xx series PIC32 and from looking at the various forums my issues are pretty common.  Most people get the 3xx series working just fine.  Many people seem to get files with no contents on 6xx and 7xx series PIC32s.

The only published successful people I’ve found seem to be commercial product developers who don’t want to share any code samples clarifying how to handle the failures properly.  The only exception I’ve found was some code modified by the user bmorse on mypic32.com.    His code appears to be modified to work specifically at 60mhz and using SPI2 which worked for initial testing to ensure I had things wired properly.   I needed to put a pull up resistor on the CS and the DO of SD to SDI2 on PIC32 and everything started working properly.

I’m now trying to isolate the portion of the code that affects the timing to increase the system speed back up to 80 mhz and scale the SPI back down again.   To assist in this department I’ve procured a FT232 UART to USB Com port chip on a breakout board from SparkFun.   This board is commonly used to take the UART output of various text and data from the running PIC and interact with it in the terminal window instead of watching the raw data on the debug watch.  I’ve learned that the watch window often “messes up” a lot of SPI states by constantly inspecting the information.  The idea is that it interrupts the normal state (data waiting etc) flags due to having read it for the watch window  blocking the rest of the circuit from detecting it.

I’ve also obtained a DS3234 clock.  At time time I only have the one I2C DS1307 clock and I may wish to eliminate the I2C bus unless I come up with something else that needs it.  Even if I use I2C elsewhere it seems as if 5 volt I2C is more of a rarity meaning I can’t really use that bus for other things anyway.

User interface work.

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So at this point I’ve gotten annoyed with the other temperature sensor and decided I might as well move ahead with the functional part of the roaster.  This means the first thing I needed to do is draw a main menu for options.

Main Menu

As you can see this lists Manual and Auto Roast.  My plan is to make it where the first option simply gives you a few readings and then lets you “drive” by sliding the controls around.   I would make it log the information of what you set things to and what you got back from the system and perhaps let you “store” the settings to play them again as a profile.  That is where the next phase comes in, the Auto Roast.

I expect Auto Roast to be a portion of the system that would let you choose to either A) load a previous profile, or B) let the roaster pretty much run itself using a basic model of “drying” at a lower temperature for the first few minutes at a high fan speed and then begin to lower the fan speed and raise the temperature responding based on the time into the roast vs the temperature.  Expectations of driving first crack and the end of the roast based on a desired result would vary how it would work.  I’d anticipate some sort of yes/no 1/2/3/4 etc sort of question and answer series immediately before the roast activates.  While it would be mostly automatic you can step in at any time and seize control of a particular setting.

Main roasting screen

At this time the roasting system only monitors.  I have yet to work on actually connecting it directly to any of the controls on the roaster.  This will come later when there are more and better controls implemented.  Currently it simply shows bean temperature in Fahrenheit.  I will add the option to switch the temperatures on the Settings option from the main menu.  It also has a slighly inaccurate timer.  It seems to gain a second or two over the system clock in the corner every 40-60 seconds.  I need to work on the prioritization of the interrupts in the system and implement a series of if/else and/or case statements where I can service temperature, screen updates, and time tracking and use all of those checks as part of the delays required reading various sensors etc.  For example if it takes 100ns to service one sensor telling it to read a temperature or something but I need to wait 100ns to do another function then I can initiate the read request, perform the other function, and then return at the end to pickup the temperature result.  Some functions are more critical so they will take priority over other functions.  Those functions will take place on a tighter schedule while the other functions will “squeeze in” anywhere they can and take place based on a “true/false” tracking of whether they’ve run recently.  Once everything has run then everything will reset and things will start looping again.

The roast control system also has a series of buttons down the bottom for returning to the main menu, adding or removing time from the timer, as well as buttons for heat and fan control.  I expect to put more sensor readings as time goes on to display on the empty space.  I’m hoping to get the fan and heat controls to pop up over top of the roasting screen, allow adjustments, and then drop back to the bottom “tray”.

Graphing Temperatures from the MAX6675 on PIC32

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Turns out graphing temp data is pretty simple.

Using the standard Graphics Library from Microchip just to display the output right now. Ultimately it’s working pretty much as necessary to show temperature graphically. I need to be able to adjust the top/bottom a little better using some formulas to come up with a scaling percentage dynamically to make it fit the minimum and maximum possible temperatures into the display without squishing it too much. Additionally I need to decide how quickly to scroll from left to right and possibly a way to redraw scrolling backwards to see starting graphs and archive the raw data to be reanalyzed later possibly zooming etc.

The input to the system is using a development board by Ryan J McLaughlin (dot com). The board was designed to be connected up to Arduino microprocessors but I figured out it could be plugged up directly to a PIC32 too. I decided I needed an easy to interface board with a thermocouple socket already on the board and this one fit the bill nicely.

image

Right now it blinks the status LED every time it makes a reading which is somewhere around 2-3 times per second.

MAX6675 with PIC32MX795F512L

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As I mentioned earlier I’m using the USB Starter Kit II, the PIC32 Expansion Board, the SSD1926 PicTail Plus board, and a Truly 3.2″ 320×240 LCD display board to develop the roaster system. This has resulted in some “fun” trying to figure out which pins are really going where on the board and the PicTail cards that you can build your own circuits on. Occasionally some of the pins are not exactly labeled the right way or else there are a few pins that are wired together on the circuit boards making you unable to use one of the pins that are wired together or in some cases both cannot be used etc.

I’ve been working through various demos and trying to understand some of the libraries and still trying to identify all of the pins on the expansion board that are already attached to the LCD / graphics chip. So far I have not found any that involved the SPI1 Pins, which I’m sure is incorrect now.

I’ve now managed to get real time readings to occur while using SPI2 instead of SPI1. Originally I was using pins B2 (SS1), C4 (SDI1) , and D10 (SCK1). to communicate with the MAX6675 thermocouple. When the system launched it would begin to read temperatures from those pins properly but only while in animate debug mode. As soon as I would let it run in full speed to get to a break point later it would be partially or completely erroneous in the received readings. I’ve now switched it to the SPI2 pins and using G9 (SCK1), and G7 (SDI1). (The MAX6675 does not use the SDO pins since it only transmits readings and does not receive using SPI data)

I’m now opening the SPI port to communicate with the MAX6675 using 16bit word mode:
OpenSPI2(SPI_MODE16_ON | SPI_SMP_ON | SPI_CKE_ON | MASTER_ENABLE_ON | CLK_POL_ACTIVE_HIGH | SEC_PRESCAL_8_1 | PRI_PRESCAL_16_1, SPI_ENABLE);

[After I clean up all the “Dead code” that I’ve been testing various things with I’ll insert some additional SPI stuff HERE]

Which appears to work properly talking to the MAX6675. Further I’ve gotten the text to display on the screen of the current temperature where it runs a rolling average of the last 3 readings updating the screen after each additional reading. At the moment it flips on one of the starter kit’s LEDs based on the temperature when it needs to heat and turns it off when it’s reached a preset temperature.

I need to work more on getting the LCD display to show the activity that is going on in terms of heating/cooling and run a timer to begin estimating what stage the roast would be in based on temperatures and time-wise. Additionally I’ll need to figure out how to graph the temperature across the bottom of the screen too. I’m thinking screen real estate is somewhat limited so I may want to upgrade the LCD to the wider board to move some of the data to the side leaving a larger graph area to represent the roast curves.

I’m not dead… And finally having SPI progress.

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So with all the holidays and other things going on I didnt get to spend much time working on the roaster. In addition due to the complications with the SPI not working all this time I wasn’t feeling very motivated.

Last night after spending hours over many days reading blogs of people who regularly participate on Microchip’s forums I finally managed to get the MAX6675 to start transmitting actual temperature data to the PIC32. I’m not entirely sure why it works now but need to emphasize that it only works OUTSIDE my prototype roaster programming. In other words it is literally a single purpose program that reads a single temperature value from the MAX6675 chip.

It seemed almost reliable by reporting similar temperatures most of the time for each reading for air temperatures and then goes up when I press the thermocouple against my hand and then drops significantly when I press it against a cold soda can. There was a rare spike to 120 plus degrees here and there but infrequently. Otherwise the temperatures appear to be pretty close.

When I return to my roaster program there appears to be something significantly wrong with the speed it communicates with a potential “shift” to the left. If I drop off several of the rightmost (0) bits the resulting numbers are what they are supposed to be with a random wrong bit mixed in. About 60% of the time the results are completely erroneous no matter what. I’m pretty sure now that there is a setting somewhere affecting the communication speed that I’ve lost track of that is disrupting things.

I’ve found that adding some longer delays around the CS changes seems to make the temperatures returned significantly more stable eliminating the 100 plus degree spikes and need to try them out in the roaster code too.

Ugh… they really should sell a manual for this thing.

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On my way through the I2C problems I downloaded the PIC32 Family Reference Manual from Microchip. I was looking things up and it wasn’t so bad due to it being broken into different sections. There was one section on I2C so I mainly focused on it. I then started figuring out that perhaps it would be nice to search around for things across the whole manual. At that point I discovered that you cannot join each chapter/section together to form a big master PDF file.

I then started considering actually just printing it out instead but realized it was kind of big. I then decided I wanted it to be bound together and began looking at Staples to have them just do the whole binding thing into a single book with a stiff cover on it. I started uploading files one at a time (because they don’t have a bulk upload function)… and then discovered that they don’t have all the chapters/sections written yet. There is probably like 4-5 sections that simply don’t exist. You have no idea what they talk about because there is no master index yet. Reading through the manual there are sections that have been revised in 2007, 2008, 2009, etc. They’ve been working on writing the manual for almost 4 years now and STILL are not done yet.

I decided if it wasn’t complete I wasn’t going to take it to Staples and have them bind it together. Instead I’ve now been printing it out for the past few days on my laser printer and binding it using those plastic coils. I’ve now made it to section 20 printing duplex pages. I think there’s about 10 more sections to go. It’s getting pretty close to a ream of paper it looks like. I’m going to do the 5/6/7xx family data sheet too I think since I reference that a lot. That’s another 230+ pages (130ish double sided… not sure the exact number of pages it is off the top of my head)

I’m also considering getting the pin out graphic (or making my own) and colorizing it and having it blown up to print on a wide 30-40 some inch color plotter. It’s really difficult to program all these things without looking up which pins are being used on the starter kit. It’s FURTHER complicated not knowing how the starter kit hooks to the header pins and the various accessories. There also seems to be several pins that probably do not connect at all making things even more fun!

I’m “taking a break” from coding for the moment. I’m trying to use SPI to get it talking to one of the temperature sensors. I’ve got it initializing the SPI area and it SEEMS to be talking to the sensor. I had worked on another sensor earlier and it downloaded calibration data from the eeprom but none of it seems to mathematically make sense. Everything seems to be off pretty significantly. The only thing I can think of is I’m off a few decimals or something somewhere in the process. I think I really need to start printing out more sensor data sheets and start comparing them side by side with the manuals for the PIC32. There is something wrong with the reading process where it seems to hang sometimes and not others. The eeprom read comes back with the same numbers each time when I randomly bounce around in any order so it SEEMS to work but I can’t really get anything usable out of it yet.

I also discovered another problem at the end of last month. Apparently on the 30th and 31st of the month the real time clock doesnt show the right date. I can set it into the clock chip and back out. When it goes into the PIC32’s clock it converts it back to a 1. It is my guess now that there is some sort of Decimal / Binary / BCD / Hex conversion problems.